Embedding conversational and predictive AI into CORE, Cooper Lighting's cloud platform for managing connected lighting across enterprise buildings. Turning a wall of cryptic alarms into plain-language answers, and reactive maintenance into foresight.
CORE manages thousands of connected lighting devices across enterprise buildings, controllers, sensors, wall stations, relay packs. At scale, the platform generated a relentless stream of alarms and status codes that only specialists could decode, and maintenance stayed stubbornly reactive: teams found out a device had failed only after it went dark.
My mandate was to define how AI should live inside an established enterprise product, not as a bolted-on chatbot, but woven through the daily workflow. Three pillars emerged: conversational access to the system, explainability for every alarm, and prediction ahead of failure.
AI only earns its place if it helps the person on the floor at 2am. We anchored every decision to three operators, each with different expertise, urgency, and tolerance for jargon.
Owns building uptime, not lighting protocols. Needs the day's risk at a glance and a clear next action, never a fault code to Google.
On a ladder with a tablet and gloves. Needs the exact device, the exact step, and the part number, fast, hands-busy, no scrolling.
Specs fixtures for customers and wants AI to recommend the right product for a brief, precision vs. price, without leaving the tool.
A single "Ask AI & Search" bar sits at the top of every CORE screen. Below it, a row of one-tap intents, Today's Alarms, Critical Alarms, Deficient Devices, Longest Time Offline, turns the most common questions into instant queries. The same answer can be read three ways: as a floor plan, a building roll-up, or a table.
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The "Explain Alarms" feature is the heart of the work: pick any fault code and AI returns what it means in plain language plus a numbered remediation workflow, the same answer a senior specialist would give, available to anyone.
↓ TAP AN ALARM TYPE TO GENERATE ITS REMEDIATION
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Recreated from the shipped CORE "Explain Alarms" panel, live in this case study so you can step through each fault type.
Predictive Maintenance flips the model from reactive to proactive. Each device card shows firmware status, install age, and an AI-estimated lifespan, "2 months remaining", with a one-tap recommendation. The companion "Longest Time Offline" view ranks devices by silence, so the worst actors surface first.
Rather than configuring hundreds of schedules by hand, a manager turns on Cooper Intelligence and picks a single goal. The system then tunes occupancy response, dimming, and schedules across the site to match, and keeps learning from how the building is actually used.
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The same intelligence reaches sales and specification. A conversational "Fixture Recommendation" assistant turns a plain brief, "precise lighting for a grocery parking lot", into specific products, then connects to a searchable library of 5,000 IES files and an Area Wizard that auto-places fixtures on a real site map.
5,000 photometric files, filtered by CCT, lumens, wattage and optics, multi-select and export in a click instead of digging through PDFs.
Draw a boundary, set requirements, and AI auto-selects optics and places up to 20 fixtures to hit the target light level and uniformity.
Anchoring AI to existing pain, the alarm wall, gave it an obvious job from day one. Framing the assistant as explanation plus a next step, not open chat, kept trust high: every answer was specific, sourced from a real device, and actionable.
Confidence and provenance deserve to be first-class, showing why the AI predicted a failure, not just that it did. And the optimization loop should expose what it learned over time, so managers can trust the system to keep tuning without watching it.
"The goal was never to add AI to a dashboard. It was to make a 400-device building answer a question, and tell you what to do next, the way the best technician on the team would."